Polyethylene (PE)

Polyethylene foam is a lightweight, durable, and flexible closed-cell foam widely used across industries for protective packaging, cushioning, insulation, and impact resistance. Available in various densities and thicknesses, polyethylene foam provides superior shock absorption, moisture resistance, and thermal insulation—making it the right foam for sensitive electronics, automotive, medical, and industrial applications.

At Sterling Manufacturing, we offer polyethylene foam sheets, rolls, and custom-fabricated solutions to meet diverse industry needs. Whether you’re looking for surface protection, buoyancy components, or anti-static foam solutions, we have the perfect foam type for your application.

Types of Polyethylene Foam

1. Standard Polyethylene Foam

• Closed-cell structure provides excellent moisture resistance and impact protection.

• Used in packaging, cushioning, and insulation for electronics, sports equipment, and automotive parts.

• Available in various densities, colors (blue, pink, white), and thicknesses.

2. Cross-Linked Polyethylene Foam (XLPE)

• Features a fine-cell structure for superior durability and flexibility.

• Offers thermal insulation, mildew resistance, and surface protection.

• Commonly used in medical packaging, automotive padding, and sports equipment like archery targets and pool noodles.

3. Laminated & Molded Polyethylene Foam

• Sheets laminated together to create thicker foam with enhanced shock absorption.

• Customizable for specific applications requiring high-density protection.

• Ideal for construction, transit protection, and heavy-duty packaging solutions.

Benefits of Polyethylene Foam

• Shock Absorption – Protects fragile and high-value items during transit and storage.

• Moisture & Mildew Resistance – Ideal for outdoor, marine, and humid environments.

• Thermal Insulation – Reduces heat transfer, perfect for automotive, medical, and construction applications.

• Lightweight & Durable – Strong enough to withstand repeated impacts without adding weight.

• Chemical & Rot Resistance – Resistant to most chemicals, bacteria, and environmental damage.

• Recyclable & Eco-Friendly – Polyolefin foams can be repurposed for various industrial applications.

Applications of Polyethylene Foam

• Protective Packaging – Foam sheets, padding, and inserts for sensitive electronics, medical devices, and automotive parts.

• Sports & Recreation – Used in archery targets, pool noodles, gym mats, and impact-resistant padding.

• Buoyancy Components – Commonly found in marine flotation devices and safety equipment.

• Automotive & Construction – Provides insulation, sound dampening, and impact resistance in vehicles and buildings.

• Medical & Healthcare – Cross-linked polyethylene foam is used for custom orthopedic padding and medical packaging.

Why Choose Sterling Manufacturing for Your Polyethylene Foam Needs?

• Custom Foam Fabrication – We design fail-safe solutions for packaging, insulation, and cushioning applications.

• Wide Range of Foam Types & Densities – From HDPE polyethylene foam to anti-static packaging solutions, we have it all.

• Industry Expertise – Decades of experience serving automotive, medical, sports, and industrial sectors.

Contact Sterling Manufacturing today to find the best polyethylene foam solution for your needs!